AIS Small Volume Visual Inspection Machine
AIS Small Volume Visual Inspection Machine is mainly used for automatic inspection of foreign particles and cosmetic defects in ampoules, vials and oral liquid containers, while it can also be applied to inspection for liquid, powder and lyophilized drugs.
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Technical Parameters
Product Model AIS-A60 AIS-A80
Inspection range SD Series (AIS-A60-SD, AIS-A80-SD): Inspect Lyophilized product and powder bulk; Defective lyophilization, foreign particles on surface or inside cake/powder.
LQ Series (AIS-A60-LQ, AIS-A80-LQ): Inspect liquid products;in-liquid moving particles, floating particles, heavy particles, particles adhering to container wall.
CB Series (AIS-A60-CB, AIS-A80-CB): Combines both functionality of SD Series and LQ Series, easily exchangeable between liquid, lyo and powder products.
All series inspect for cosmetic defects, defective capping and incorrect fill level.
Container specifications(ml) 1 - 30
Maximum throughput of containers /min 400 600
Inspection accuracy(μm) ≥50
Main features 1. Effective targeted detection of most common particle contamination from container materials: glass fibres within glass vial/ampoule, plastic particles within PP/PE ampoule or vials
2. Pattern appearance based recognition of defective lyophilization
3. Effective detection of particles adhering to the inside of container wall
4. Deep Neural Network based algorithm: unaffected by bubbles and tolerable variation of cake appearance, very low false alarm rate
Power(kw) 8 8.5
Power supply 380V/50Hz
Air pressure supply(MPa) 0.45-0.7
Machine dimensions(mm) 3,340x2,290x2,010 3,340x2,400x2,010
Machine weight(kg) 3,500 4,000
Inspection Station
Inspection Stations Liquid products Lyophilized products Powder products
U1 Missing stopper or cap, defective crimping, incorrect cap colour or labels, cracks and scratches;
Additionally, seal quality and tip geometry for ampoules
U2 Container cosmetic defect:
missing product, cracked container (especially around heel for lyophilized products), scratches, dirt
U3 Heavy particles at bottom:
Metals, large glass, particles, insolutes
Foreign particles and lyophilization faults on the top surface of cake Foreign particles on top surface
U4 Glass fibres Lyophilization faults on side surface
Foreign particles on side surface
Foreign particles on side surface
U5 Coloured particles, hair, insects, etc. Lyophilization faults on bottom surface
Foreign particles on bottom surface
Foreign particles on bottom surface
U6 Cosmetic defects on container bottom and around heels:
cracks, scratches, deformation, dirt
U7 Fill level Cake height and slanted surface Powder bulk fill level
U8 (Optional) -- Foreign particles inside cake or powder inspected by X-ray
Inspection at a Glance
Machine Layout
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